详细介绍
CNC离线砂轮修整机CNC Grinding Wheel Dressing Machines
CNC离线砂轮修整机是西安共达精密机器有限公司为砂轮的高精度修形而研制的数控产品,该机器采用金刚石滚轮对砂轮进行修整,可广泛用于滚刀、蜗杆、铣刀等复杂形面的砂轮修形,通过与CNC齿轮测量中心联机,可以实现蜗杆及复杂刀具的闭环制造。
CNC grinding wheel trimming machine is developed for the grinding wheel of precision modification of nc products by Xi’an Gongda Precision Machine Co., Ltd. (XGPMC)
This model machine adopts the diamond wheel for grinding wheel dressing, which can be widely used in complex facial of grinding wheel dressing according to gear hob, worm, complex shape milling cutter, grinding wheel and so on.
Online with CNC gear measuring center, it can realize closed loop manufacturing of worm and complex cutting tool.
产品特点:Product features
采用高精度电主轴,进口高精度光栅尺、进口高精度直线导轨、高精度滚珠丝杠等硬件,保证修形更精确
Imported high precision motorized spindle, high precision linear scales, high-precision linear guide, high precision ball screw and other hardware, ensure dressing in more accurate.
整机全花岗岩机械机构,性能更可靠
Main machine body is with complete granite mechanical mechanism, more reliable performance.
两轴联动、CNC闭环控制,可以满足各种复杂形面的磨削
Two axes linkage, CNC closed-loop control, content of all kinds of complex shape surface grinding.
进口运动控制系统,系统更稳定
Imported motion control system, the system is more stable
纯机床操作方式,界面更清新,操作更便捷
Machine operating mode, fresh interface, operation convenient.
·XL10型:SIEMENS数控系统、SIEMENS伺服电机、进口光栅尺。
XL10 type: SIEMENS CNC system, SIEMENS servo motor, imported linear scales.
·XL10D型:美国GALIL运动控制器、进口伺服电机、进口光栅尺。
XL10D type: the GALIL motion controller, imported servo motor, the linear scales.
技术参数Technical parameters
金刚石滚轮直径 Diameter of Diamond roller | Φ120mm | Φ150mm | |
可修整砂轮直径 Diameter of Dressing grinding wheel | Φ50 –Φ125mm | Φ50 –Φ125mm | |
可修整砂轮宽度 Width of Dressing grinding wheel | 80mm | 80mm | |
可修整齿高 Max. depth of dressing tooth | 20mm | 35mm | |
砂轮轴直径 Spindle diameter | Φ50mm | ||
电主轴回转精度 Electric spindle rotation accuracy | 径向跳动 Radial runout | 3μm | |
轴向跳动 axial beating | 1μm |
砂轮截形计算软件 Grinding wheel cutting calculation software
软件介绍 About software
西安共达精密机器有限公司自主研发的砂轮截形计算软件,可根据刀具截形直接计算出砂轮截形,并自动生成数控程序。软件具有参数和图形输入功能,并能存储所磨削砂轮的基本尺寸及修形参数;软件采用Windows平台,用户易于掌握及操作。该计算软件与数控机床结合,可完成复杂形面工件、砂轮基体的加工。
The Grinding wheel cross-sectional profile calculation software is independent research and development by Xi’an Gongda Precision Machine Co., Ltd. (XGPMC), it calculate the grinding wheel cross-sectional profile according to section of cutting tool, automatic generation of NC program. Software function with parameter and function of graphic input, and can store the basic size and dressing parameters of the grinding wheel; Software using the Windows platform, user is easy to master and operate. Combined with NC machine tools, the software can complete complex shape machining, grinding wheel of substrate surface.
软件功能 software functions
齿轮滚刀:剃前、磨前、齿顶全圆角、齿顶倒角、齿底修圆等修形滚刀。
Gear hob: before shaving, grinding, tooth top full fillet, tooth chamfer, hob tooth root circle dressing and so on.
蜗轮滚刀和蜗杆:ZA、ZI、ZN1、ZN2、ZN3、ZK1、ZK2、ZK3等类型。
Worm gear hob and worm: Types of ZA, ZI, ZN1, ZN2, ZN3, ZK1, ZK2, ZK3 and so on.
链轮滚刀、矩形花键滚刀、三角花键滚刀。
Sprocket hob, rectangular spline hob, triangle spline hob
铣刀:任意曲线。
Milling Cutter: In any curve
软件特点:software features
可通过刀具参数计算截形
Parameters calculation with cutter’s section.
可通过图形文件输入任意复杂截形的滚刀和铣刀截形
By graphic file, input any complex section of hob cutter and milling cutter.
可直接输入砂轮截形
Directly input grinding wheel section graphic.
修整后的砂轮可用于单面或双面修磨、齿纹或齿槽修磨
After dressing of grinding wheel it can be used for single side or double side coping grinding, insection or groove of tooth grinding
根据铲磨需要,可以选择精磨或粗磨
According to the requirements of the relieving grinding, fine grinding or coarse grinding can be selected.