详细介绍
整机结构为刀具排列并夹持在机床中部的固定刀架上,两个主轴(主轴、副轴)平行对置排列并可独立移动,由此完成换刀、加工进给及主、副轴夹持工件的自动交换,同时机床配置自动上下料,实现无人化自动加工,保证的加工精度和加工效率。
The whole machine structure is arranged by the cutter and clamped on the fixed tool holder in the middle of the machine tool. The two main shafts (the main shaft and the counter shaft) are arranged in parallel and can be moved independently, thereby completing the tool change, the machining feed and the main and auxiliary shafts. Automatic exchange of clamping workpieces, and automatic loading and unloading of machine tools to achieve unmanned automatic machining, ensuring extremely high machining accuracy and machining efficiency.
"},{"title":"高精度主轴","content":"主、副轴为内置主轴电机驱动,并配置油热交换器冷却,旋转精度高,振动小;
The main and auxiliary shafts are driven by a built-in spindle motor, and are equipped with an oil heat exchanger for cooling, with high rotation precision and low vibration;
"},{"title":"刀具布置合理和调整方便","content":"刀标准化程度高,通用度好;
The degree of standardization of the knife is high and the generality is good;
"},{"title":"多样的自动夹具","content":"
主轴采用S型弹簧夹头+杠杆夹紧式结构、副轴采用气动卡盘+气动回转接头式结构,夹紧力强劲、精准,夹持范围大、更换方便,夹持快速稳定。
The spindle adopts S-type spring chuck + lever clamping structure, the secondary shaft adopts pneumatic chuck + pneumatic rotary joint structure, the clamping force is strong and precise, the clamping range is large, the replacement is convenient, and the clamping is fast and stable.
"},{"title":"强大的系统控制","content":"FANUC操作系统:
1. 高速高精度刚性攻丝。
2. 复合加工循环,能简化车床编程。
3. 圆柱插补功能,能够按照圆柱表面的展开图进行编程。
4. 直接尺寸编程,能简化部件加工程序的编程。
5. 记忆型螺距误差补偿,可对丝杠螺距误差等机械系统中的误差进行补偿,补偿数据以参数的形式存储在CNC的存储器中。
6. CNC内装PMC编程功能,对机床和外部设备进行程序控制。
7. 随机存储模块,可在CNC上直接改变PMC程序和宏执行器程序。
8. CS轴功能可实现1°一分度,实现曲面等复合加工要求。
FANUC operating system:
1. High speed and high precision rigid tapping.
2. Composite machining cycle that simplifies lathe programming.
3. Cylindrical interpolation function, which can be programmed according to the developed view of the cylindrical surface.
4. Direct size programming simplifies the programming of part program.
5. Memory pitch error compensation can compensate the error in mechanical system such as screw pitch error. The compensation data is stored in the memory of CNC in the form of parameters.
6. The CNC has built-in PMC programming function to control the machine and external equipment.
7. Random memory module, which can directly change the PMC program and macro executor program on the CNC.
8. The CS axis function can realize 1° indexing and realize the composite processing requirements such as curved surface.
"},{"title":"振动料盘","content":"动料盘实现零件输送,由气缸联动实现上料,由卸料气缸实现下料,由零件传送装置实现出料,自动化程度高;
The moving disc realizes the parts conveying, the loading is realized by the cylinder linkage, the discharging is realized by the discharging cylinder, and the discharging is realized by the parts conveying device, and the automation degree is high;
"},{"title":"自动化手持盒","content":"自动化操作站采用8.4寸彩色液晶触摸屏,具有易于使用、可靠性高的特点;
The automated operation station uses an 8.4-inch color LCD touch screen, which is easy to use and highly reliable.
"},{"title":"零件传送装置","content":"零件传送装置。
Parts conveyor.
"DA07技术参数
DA07 Technical Specifications
(1)机械本体标准规格MACHINE SPECIFICATIONS | |||
项目Item | 参数Parameter | ||
主轴/副轴加工能力Spindle/Sub-spindle Machining capability | 加持外径Maximum clamping diameter | Ф20mm | |
卡盘尺寸Chuck size | 3英寸3 inches | ||
电机功率Motor Power | 1/1.2kW | ||
主轴/副轴Spindle/Sub-spindle | 主轴形式Spindle form | 内置主轴电机驱动Built-in spindle motor drive | |
通径Diameter | Ф7mm | ||
转速Maximum speed | 6000r/min(卡盘Chuck)/9000r/min(夹头Elastic chuck) | ||
冷却方式Cooling mode | 油热交换机Oil exchange | ||
Cs轴Cs AXIS | 标配Standard | ||
快进速度Rapidly travel | X1/X2轴X1/X2-axis | 移动速度Maximum Traveling speed | 15m/min |
行程travel | 200mm /195mm | ||
功率Power | 0.75KW | ||
Z1/Z2轴Z1/Z2-axis | 移动速度Maximum Traveling speed | 15m/min | |
行程travel | 165mm/140mm | ||
功率Power | 0.75KW | ||
电气总容量Required electric power | 15KVA | ||
油箱Oil tank | 140L | ||
主轴中心高度Height from floor to spindle center | 1030mm(地脚38mm)1030mm(Foundation bolt :38mm) | ||
机床尺寸Floor space | 2050mm×1750mm×2330mm | ||
机床重量Mass of machine | 约1200kg | ||
(2)CNC装置标准规格CNC UNIT SPECIFCATIONS | |||
项目Item | 参数Parameter | ||
控制系统Control unit | FANUC 0i TD双通道FANUC 0i TD dual channel | ||
控制轴数Controlled axis | 同时控制4轴Simultaneously controllable 4axis | ||
输入方式Input system | MDI键入、/增量编程MDI keyboard input、combined use of absolute/incremental programming | ||
程序记忆容量Part program storage length | 512KB | ||
插补机能 | 直线插补、圆弧插补、极坐标插补、圆柱插补Linear interpolation、pyramidal interpolation、Circular interpolation、threading interpolation | ||
最小设定单位Minimum Setting | 0.0001mm | ||
最小移动单位Minimum Travel Setting | X轴 X axis | 0.0005mm | |
Z轴 Z axis | 0.001mm | ||
Cs轴Cs axis | 0.001° | ||
刀具位置补偿Cutting tool position compensation | 形状补偿Shape compensation | ±99999.9999mm | |
磨损补偿Wear compensation | ± 9.9999mm | ||
刀具补偿设定Tool offset | 64组 64 groups | ||
手动移动倍率Manual travel rate | 0.2/0.1/0.01/0.001mm | ||
辅助机能Auxiliary functions | M2、S4、T4 | ||
工进倍率Feed rate override | 0~150% | ||
快进倍率Rapid traverse override | F0、25、50、100% | ||
数据通信接口Data communication interface | CF卡接口,以太网接口,USB接口CF card interface, Ethernet interface, USB interface | ||
显示语言Display language | 中文(15种可选)Chinese (15 optional) | ||
(3)其它规格OTHER SPECIFICATIONS | |||
单一固定循环循环功能(G90,G92,G94)Canned cycles | 动态图形显示功能(特配)Dynamic graph display function | ||
可编程数据输入Programmable data input | 登陆程序个数(400个)Number of logged program | ||
第二辅助功能(B代码)Custom macro B | 用户专用宏程序BUse specific macro program B | ||
复合型固定循环功能(G70-G76)Multiple repetitive cycles | 零件坐标系(G52-G59)Coordinate system for part (G52-G69) | ||
恒表面切削速度控制Constant surface speed control | 顺序编码校对停止Stop of sequential encoding checking | ||
图纸尺寸直接输入Direct Drawing dimension programming | 英制/公制转换Inch/metric conversion | ||
加工时间,加工数量表示Run hour and parts count display | G代码体系BG code system B | ||
钻孔固定循环(G80-G89)Canned cycles for drilling | 极坐标补偿(G112,G113)Polar coordinate interpolation | ||
刀具轨迹功能(图形显示)Cutting tool path function(graphic display) | 圆柱插补Cylindrical interpolation | ||
变螺距螺纹车削(G34)Thread Cutting | 刀尖半径补偿Tool nose radius compensation | ||
*由于产品不断更新,产品规格如有变化,恕不另行通知。Specifications subject to change without notice for improvements and modifications |